Our Product Range
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Swaging Machines or Tube End Forming Machine - Control Features &
Packages
Santec's tube end forming machines or
swagging machines are used for expansion, reduction, rolling, doming
trimming and automatically process at both ends of the tube in one cycle
through auto loader. The PLC control unit ensure maximum efficiency without
requiring manual adjustments. Automatic loading and unloading devices
increase quality and consistency. CNC tube end-former with programmable
forming, machining and rolling operations for tubes up to OD 125 mm
supporting a wall thickness of upto 5 mm. The control features of these
machines are:
Hydraulics
- Highly reliable hydraulics
- Assembled with valves of internationally reputed make from Rex
roth / Vickers/ Polyhydron/ yuken/ 7-ocean, etc.
- Valves mounted on a specially designed compact manifold block,
minimizing piping & chances of leakage
- Double sealing arrangement to prevent scratching of bore in case
of seal failure
- Back up seal to offer additional sealing, avoiding downtime
- All pipelines of steel with ferrule fitting or high pressure hose
pipes
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Cylinder
Cylinder assembly has gun metal bushes and imported PU-seals set including
piston seals, wiper seals, O-rings & rod seals. All ensure leak proof
operation. The seals are specially imported from Hallite, U.K., Nok, Japan
etc. Ram is hard chrome plated to give longer seal life & corrosion
resistance. Seamless honed barrel (steel) will be used to give longer seal
life.
Structure
The frame of the machine is fabricated out of ultrasonically tested quality
plates & fully stress-relieved after welding for longer life of the
machines. For vertical machine, all the guide & support pillars are duly
ground & hard chrome plated for any dent, scratch & corrosion
resistance & more strength.
Electrical
The electrical panel is mounted on right side of frame. It consists of
motor starter with overload & single phasing preventer & other
components like contactors, relays etc. The panel is wired as per the
general industrial electrical standards.